For over 40 years, The Federal Group USA has provided global procurement officers, supply chain directors, and engineering teams with custom metal manufacturing solutions. We specialize in producing complex, high-reliability parts using advanced casting, forging, CNC machining, and cold heading technologies.
From prototype validation to full-scale production runs, our US-directed quality control team manages every step—ensuring strict material compliance, dimensional accuracy down to ±0.005 mm, and seamless global logistics.
Explore our engineering capabilities across custom-manufactured metal parts. Every component is custom produced to customer technical drawings and international standards (ASTM, DIN, ISO, JIS).
Motion & Hydraulics
Engineered for high cycle life and smooth force curve delivery in heavy machinery, agricultural equipment, medical beds, and industrial enclosures.
Power Transmission
Heavy-duty shaft couplings manufactured via closed-die forging and precision CNC turning to handle extreme torsional load and rotational speeds.
Fluid Power & Piping
Complex internal flow path manifolds manufactured using high-pressure die casting and 5-axis CNC machining, pressure-tested for zero porosity leakage.
Heavy Equipment
High wear-resistant bronze, ductile iron, and alloy steel sleeves produced via sand casting and centrifugal casting for agricultural and mining equipment.
Automotive & Machinery
Custom self-lubricating bronze, steel, and brass bushings designed for shock absorption and extended wear resistance under high mechanical stress.
Pumps & Fluid Handling
Precision investment cast stainless steel and bronze impellers with dynamically balanced vanes for industrial pumps, turbines, and compressors.
Rigging & Overhead Lifting
Drop-forged alloy steel lifting hooks with high safety factors (4:1 / 5:1) designed for overhead cranes, rigging hardware, and material handling systems.
Custom Fasteners
Cold-headed structural bolts, specialty rivets, and engineered threaded fasteners built to withstand severe shear and tensile load in structural applications.
Drive Shafts & Gears
High-precision pinion shafts produced through cold forming and hobbing processes, offering superior continuous grain flow and fatigue life.
We eliminate quality risks for international buyers through end-to-end process control, rigorous testing, and transparent documentation.
Audited quality system ensures every production batch conforms to strict engineering standards and client prints.
Level 1-3 PPAP, FAIR (First Article Inspection Reports), CMM inspection sheets, and mill test certificates supplied.
Structured global logistics management, inventory stocking agreements, and reliable lead-time execution.
VCI rust protection, custom foam padding, heavy-duty wooden crates designed for international sea & air transit.
Send us your 2D/3D CAD drawings (STEP, IGES, PDF) and material specifications. Our engineering team will review your requirements and respond within 24 hours.
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