ISO 9001:2015 Certified
We make metalwork — 40+ years of precision manufacturing expertise

About The Federal Group USA

ISO 9001:2015 Certified Custom Metal Manufacturing Solutions

Better Parts. Better Products. Global Reliability.

The Federal Group USA (TFG USA) is a premier manufacturer of custom precision metal components serving tier-1 OEMs and international industrial enterprises across North America, Europe, and global markets.

With more than four decades of continuous operation, our technical expertise spans precision CNC machining, metal forging, investment casting, die casting, cold forming, and comprehensive metal fabrication. We integrate robust engineering design support with rigorous quality management to convert complex engineering challenges into cost-effective production components.

The Federal Group USA Headquarters

Product-First Precision Manufacturing

"While conventional suppliers focus on high-volume margins, we prioritize absolute part performance and engineering integrity. When you are relentlessly committed to high-quality, zero-defect metal manufacturing, international purchasing teams always stay ahead."

Design specifications demand accuracy. We combine advanced metallurgy, automated quality inspection, and design-for-manufacturability (DFM) analysis to guarantee every metal component delivered matches exact print tolerances.

The Professionals Behind Our Quality

Our multidisciplinary team of engineers, metallurgists, quality assurance managers, and global logistics specialists ensure your project executes seamlessly from blueprint to final shipment.

Robert Levy - Founder and CEO

Robert Levy

Founder & CEO

Sandor Holzer - COO

Sandor Holzer

Chief Operating Officer

Mark Cline - Manufacturing Engineer

Mark Cline

Manufacturing Engineer

Holly Cacilhas - Quality Manager

Holly Cacilhas

Quality Manager

Shravan Kanchi - VP of Global Supply Chain

Shravan Kanchi

VP Global Supply Chain

Prashant Patil - Quality Engineer

Prashant Patil

Quality Engineer

Noah Levy - Director of Operations

Noah Levy

Director of Operations

Melinda McGill - Account Executive

Melinda McGill

Account Executive

Richard Jegla - Sales Engineer

Richard Jegla

Sales Engineer

Mike Allen - Sales Engineer

Mike Allen

Sales Engineer

Quality Certifications & Global Compliance

We enforce world-class Quality Management Systems (QMS) across all partner manufacturing facilities and internal processes.

ISO 9001:2015 Certified QMS

All production assets operate under audited quality control frameworks to meet international dimensional, strength, and material trace standards.

Thomas Verified Supplier

Independently verified North American headquarters with total auditing and transparency for overseas and local commercial procurement teams.

Quality System Basics (QSB)

Standardized operational controls covering failure mode analysis, material flow tracing, strict non-conforming product isolation, and preventative tooling maintenance.

Robert Levy, Founder and CEO of The Federal Group USA

A Message From Our Founder

We didn't build The Federal Group USA because we admired how conventional component suppliers operated. We built this company because standard contract manufacturing model—which often compromises material integrity for unit price—was failing industrial manufacturers worldwide.

Global procurement teams deserve transparent partnerships and components engineered for demanding field conditions. When I founded TFG USA on October 13, 1980, I envisioned an enterprise grounded in technical excellence, precision craftsmanship, and complete supply chain accountability.

Whether producing intricate investment castings, heavy forged assemblies, or high-tolerance CNC turned parts, our focus remains unchanged: delivering exceptional metal components backed by engineering integrity.

Robert Levy Founder & CEO, The Federal Group USA

Discuss Your Custom Metal Project With Our Engineering Team

Send us your drawings, material requirements, and target order volumes. Our engineering and technical sales teams will provide detailed manufacturing recommendations and competitive quotation analysis.

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