ISO 9001:2015 Certified
We make metalwork — 40+ years of precision manufacturing expertise

Markets & Industries Served

Precision contract metal manufacturing engineered for demanding global OEM applications.

Custom Metal Components Engineered for High-Reliability Sectors

For over four decades, The Federal Group USA has partnered with multinational Original Equipment Manufacturers (OEMs) and tier-1 procurement teams. We deliver end-to-end metal manufacturing solutions—spanning precision investment casting, high-pressure die casting, closed-die forging, high-volume CNC machining, and complex assemblies.

Our international supply chain, combined with strict U.S.-backed engineering quality standards, ensures your parts meet exact print specifications, rigorous material certifications, and demanding delivery schedules.

Agricultural Equipment

Heavy agricultural machinery requires durable, wear-resistant components capable of enduring extreme mechanical stress, dirt, moisture, and impact.

Key Manufacturing Processes

  • Heavy-duty Ductile & Gray Iron Sand Casting
  • High-Strength Steel Metal Forging
  • Custom Agricultural Wire Forming
  • Tillage & Planter Wear Components

Construction & Heavy Machinery

We produce heavy-section structural castings and drop-forged components engineered to withstand high tonnage, extreme loads, and continuous operating strain.

Key Manufacturing Processes

  • Large Structural Metal Casting
  • Closed-Die Alloy Steel Forging
  • Heavy Machine CNC Milling & Boring
  • Hydraulic & Excavator Assembly Hardware

Energy & Power Generation

From solar mounting systems to wind turbine hubs and conventional oil & gas pipeline valve assemblies, we deliver high-integrity, corrosion-resistant parts.

Key Manufacturing Processes

  • Multi-Axis CNC Machining for Renewable Parts
  • Stainless Steel & High-Alloy Investment Casting
  • Precision Brass & Aluminum Extrusion
  • High-Pressure Valve Body Machining

Industrial Equipment & Machinery

Serving manufacturers of gearboxes, pumps, conveyors, and automation systems with high-volume precision forged and machined metal parts.

Key Manufacturing Processes

  • Industrial Component Steel Forging
  • Precision Screw Machining & Cold Heading
  • High-Volume Shell Mold & Sand Casting
  • Custom Fastener & Hardware Manufacturing

Medical Devices & Equipment

Delivering critical component solutions adhering to stringent metallurgical purity, biocompatibility, tight geometric tolerances, and pristine surface finishes.

Key Manufacturing Processes

  • Medical-Grade Stainless Steel Investment Casting
  • Metal Injection Molding (MIM) for Small Complex Parts
  • Specialized Medical Aluminum & Titanium Extrusion
  • Precision Sheet Metal Enclosures & Housings

Commercial Marine & Transportation

Engineering corrosion-resistant marine hardware, drivetrain forgings, and lightweight high-strength structural parts for global transport fleets.

Key Manufacturing Processes

  • Bronze & Stainless Steel Centrifugal Casting
  • Corrosion-Resistant Die Casting
  • 5-Axis Precision CNC Machining
  • Certified Material Traceability & NDT Testing

Certified Quality, Engineering Depth & Global Logistics

We streamline off-shore and near-shore manufacturing complexities, serving as your single-point technical partner in North America.

ISO 9001:2015 Quality QMS

Certified Quality Management Systems back every production run. Full dimensional CMM inspection reports, PPAP documentation, and chemical/physical material certifications come standard.

Design for Manufacturability (DFM)

Our experienced metallurgical and mechanical engineers evaluate tooling design, wall thickness, tolerances, and alloy selection to optimize costs without compromising part integrity.

Vetted Global Footprint

We leverage a fully audited global network of modern manufacturing facilities, providing high-volume cost advantages combined with domestic technical oversight.

Supply Chain & Logistics Risk Mitigation

We handle customs clearance, tariffs, international freight, warehousing, and inventory management—delivering finished components directly to your dock risk-free.

Request a Manufacturing Consultation for Your Industry

Have custom prints or RFQ specifications ready? Contact our engineering team today to review your project requirements and receive a competitive quote.

Contact Us Request A Quote